How our automated production line works Malaysia

The image showcases our automatic production line, one of HCIC's most valuable assets, which was launched in September 2021. This advanced line reflects HCIC's dedication to staying at the forefront of the rapidly evolving manufacturing industry, where automation is increasingly vital. Let’s dive deeper into our automated production line and its processes.

The cylinders produced range from 300 mm to 3000 mm in length and 50 mm to 160 mm in diameter. The technical department assesses each cylinder’s specifications requirements to determine which are best suited for production on the automated line. Currently, 25% of HCIC’s cylinders are manufactured using this automated system.

 Although this production line operates automatically, it still requires some human intervention. After the parts are inspected, they are loaded onto the automated line, and the correct program is selected to initiate the process. The programming is fully parametric and is configured based on the dimensions of the tubes and rods. Once set, robots guide the components through the production line according to the programmed instructions.

Process stages:

First-stage turning

Second-stage turning

Some cylinders are finished with regular welding if necessary

At the heart of HCIC's operational philosophy resides an unwavering dedication to quality – a cornerstone that permeates every layer of our intricate processes. Quality control emerges not merely as a task, but as an artisan's pledge etched into the soul of our operations. Our avant-garde automatic production line represents the vanguard of innovation, harmoniously integrating the finest technological advancements and a myriad of precision tools. These safeguards, meticulously woven into each phase, guarantee the impeccable caliber of our end-products. Our operators, akin to gatekeepers of excellence, meticulously examine each creation, reinforcing our dual-pronged strategy for unassailable quality. Thus, HCIC consistently extends to its esteemed clientele products that embody the pinnacle of craftsmanship.

The strategic pivot towards automation at HCIC stands as a visionary triumph, casting a wide net of advantages. Chief among them is the exponential acceleration of production rates, which dramatically shrinks lead times, outpacing manual methodologies by a formidable margin. The intelligent fabric of our automated system, interlaced with pioneering software, not only meticulously chronicles parameters such as production time lines and energy efficiency, but also weaves a tapestry of unwavering consistency. In essence, HCIC's automated production line operates as a nexus of efficiency, a bastion of quality, and a repository of invaluable data, collectively propelling us forward on our relentless odyssey towards operational brilliance.